Inspection Engineer - Developee (NationalFresh Graduates) Technical Services(50055010)
Bachelor’s degree in MechanicalEngineering
JOB PURPOSE / OBJECTIVE
Coordinate andimplement Inspections and Company Mechanical integrity Policy / Program for all structures, vessels, piping, pipelines andequipment of Qatar Chemical Company plant.
Conduct RBI analysis ofapplicable Stationary equipment as per Company Mechanical integrityPolicy / Program and optimize inspection frequencies in order tofocus on critical equipment and Process safety.
ConductInspection of stationary equipment in the assigned area based onCompany Mechanical
integrity Program, develop and maintainprocedures and systems to ensure theirReliability.
Developinspection and testing program to mitigate all risks identifiedthat may cause a hazardous chemical release or productionloss
Coordinates efficient and cost-effectiveimplementation of inspections and integrity management programs toensure integrity of plant facilities, to identify, investigate andassess deterioration / corrosion and ensure timely maintenance ofthe affected facilities.
Implementscompany’s Inspection and Risk Based Inspection (RBI)methods to manage integrity, and optimize inspections frequency,maintenance cost and plant availability.
Coordinates with otherMaintenance & Inspection Units to improve inspection andmaintenance programs and enhance plant integrity andperformance
Participates in preparation ofCapital and Operating budgets for Inspection.
Monitors and oversees the execution of inspectionprograms and activities. Liaises closely with Operations, Technicaland other Maintenance Units to coordinate major shutdowns andturn-around activities.
Prepares and issuesInspection Reports, Work lists and Certificates (as applicable) forequipment and piping in the assigned areas.
Ensures close supervision on Inspection and Certificationactivities of Inspectors in assigned areas.
Reviews and approves welding procedures and RAT sheetsfor process equipment fabrication and repairs.
Provides technical advice on engineering and plantmodification projects, repair techniques, materials selection,welding procedures, inspection and testing requirements, and makesrecommendations based upon field observation and inspectionfindings.
Receives and evaluates referredinspection requests and investigates reported corrosion ofstructures, pipelines, etc. Evaluates innovative technologies,identifies opportunities for improved inspection techniques andprograms, and recommends changes to ensure effective integrityinspection service.
Identifies and recommendsrequirements for specialized contractor work. Participates in thepreparation of job specification / job scope of contracts and assistsin bids evaluation as required.
Monitors contractors performanceand quality of services to ensure compliance with their contractualobligations
Recommends the purchase of newequipment and parts. Ensures availability of materials, spares andtools for smooth execution of activities.
Coordinates withProcurement and Stores and follows up on maintenance contracts andcontractual matters as necessary.
Ensure thatthe inspection and testing program is executed as per schedule byfollowing up own tasks as well as Maintenance tasks.
Ensure that the inspection and testing program is auditedin time as per Mechanical integrity policy / manual.
Ensure that all equipment not covered by RBI areinspected as per relevant API codes
PrepareInspection job list for Turnarounds and Compile them.
Carry out turnaround inspection by self as well as byguiding and controlling contract inspector specially recruited forturnaround inspection.
Performs other similaror related duties as assigned.
Root CauseFailure analysis and ReliabilityImprovement
ConductRoot cause failure analysis on all repeated failures and all SafetyCritical equipment failures. Involve Multidisciplinary teamwherever the failure is complex in nature and consequences areconsiderable.
Generate inspection reports withrecommendations and follow up until the recommendations areimplemented.
Involve OEM, expertise fromCPChem / external resources if required and lead the effort inestablishing contact and following through theinvestigation
Actively participate inReliability improvement teams and identify reliability improvementopportunities develop plans on reliability improvement and takeactions to get them implemented
Policies,Systems, Processes and Procedures
Contribute to the identification ofopportunities for the continuous improvement of Departmentalsystems, policies, processes and practices taking into account international leading practices’ in order toimprove productivity and operational efficiency.
Provide critical input to support the development ofSection’s systems, policies, processes, and procedures inorder to meet business requirements.
Ensureteam members comply with all Equipment ReliabilitySection’s policies, processes, standard operatingprocedures and instructions so that work is carried out in acontrolled and consistent manner.
Quality,Health, Security, Safety and Environment
Ensure compliance with regulatory requirementsand relevant quality, health, safety, security and environmentalprocedures and controls across Equipment Reliability Section toguarantee employee safety and delivery of high qualityproducts / services.
Prepare relative reports in a timely andaccurate manner in order to meet the departmental requirements,policies and standards.
Prepares and reviewsvarious inspection reports such as Corrosion Rate Analysis,etc.
Carries out Fitness for Serviceevaluation on existing process equipment and pipingsystems.